Planetary Reduction Gear Box
 
   
  • Gear shaft material is UNI 39 Ni Cv Mo 3/ DIN W.N. 36 Cr Ni Mo4 - 1.6511/ SAE 9840.
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  • Gear profile is Spur.
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  • Gears are HOBBED; heat-treated and finally ground grinding gives better accuracy than shaving.
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  • Gear grinding enables class 5 to 7 accuracy with a finish of 0.6 to 1.4 microns.
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  • The gear casing is nodular cast iron also called spherdoidal graphite iron with properties between cast iron & steel.
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  • Gear casing cast iron used is grading 400/12 where 400 N/mm2 is the tensile strength & 12% is the percentage elongation.
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  • Spline in the Gearbox conforms to DIN 5482.
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  • Lubricant recommended for Indian ambient temperature of 40 Deg centigrade is Spartan Ep - 220 of Esso make or its equivalent 220 grade of some other make.
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  • Bearing grease should be MP-1 grade of AGMA i.e. Association of Grease Manufacturers. Permissible level of noise is 50 to 60 dB at a distance of 1 meter from the gear box.
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